FINISHED - Le Palmodian Replica
Posted: Sun Nov 22, 2020 1:41 pm
Too much time on my hands = "Make Something"
I finally finished my Le Palmodian replica gramophone. The design worked out well as a variation from the original, since the original design required removing the violin to access the motor for service. My design allows the violin to be rotated and rolled out of the way to remove the motor board and motor, without the necessity of removing the violin. I didn't want a hinged motor board or one that was screwed down requiring a screwdriver to remove it. The motor board is removed by unscrewing four knurled finger screws that are attached to the case by steel, threaded inserts installed in the edge of the lower case. Once the screws and crank are removed, the motor board and motor lifts off the top of the case very easily.
One obstacle that needed to be addressed was the issue of excessive stylus pressure and drag caused by the weight of the violin body and the use of a brass reproducer attached to the bottom of the violin. Original Le Palmodian machines apparently used some type of needle chuck attached directly to the violin, but I was unable to find any picture of its construction, so I used a brass Cliftophone reproducer that was designed to play horizontally. The added weight of the brass reproducer added to the weight of the violin caused a fair amount of excess drag.
I was able to compensate for that and reduce the drag by adding a counter weight to the front scroll on the violin. I accomplished that by drilling the violin scroll and inserting a steel threaded insert. I then used a solid brass ball as the weight and a threaded screw as the "adjustable arm" to adjust the position either closer to or farther away from the front of the violin. This addition balances out the weight and reduces the drag to less than a conventional Victrola tonearm and reproducer, which has proven to work fine.
Since the case and design were done from scratch, this has been a learning experience of the necessary steps that had to be taken back in the era of acoustic machines to get from an idea to an actual, working machine. It made me appreciate the many design variations of all the different manufacturers that were in competition for a piece of the market during the heyday of talking machines... One small change in the design of a tonearm, reproducer, motor or other component, requires rethinking everything else to make a workable product.
Anyway, I now get to play this violin again...
I finally finished my Le Palmodian replica gramophone. The design worked out well as a variation from the original, since the original design required removing the violin to access the motor for service. My design allows the violin to be rotated and rolled out of the way to remove the motor board and motor, without the necessity of removing the violin. I didn't want a hinged motor board or one that was screwed down requiring a screwdriver to remove it. The motor board is removed by unscrewing four knurled finger screws that are attached to the case by steel, threaded inserts installed in the edge of the lower case. Once the screws and crank are removed, the motor board and motor lifts off the top of the case very easily.
One obstacle that needed to be addressed was the issue of excessive stylus pressure and drag caused by the weight of the violin body and the use of a brass reproducer attached to the bottom of the violin. Original Le Palmodian machines apparently used some type of needle chuck attached directly to the violin, but I was unable to find any picture of its construction, so I used a brass Cliftophone reproducer that was designed to play horizontally. The added weight of the brass reproducer added to the weight of the violin caused a fair amount of excess drag.
I was able to compensate for that and reduce the drag by adding a counter weight to the front scroll on the violin. I accomplished that by drilling the violin scroll and inserting a steel threaded insert. I then used a solid brass ball as the weight and a threaded screw as the "adjustable arm" to adjust the position either closer to or farther away from the front of the violin. This addition balances out the weight and reduces the drag to less than a conventional Victrola tonearm and reproducer, which has proven to work fine.
Since the case and design were done from scratch, this has been a learning experience of the necessary steps that had to be taken back in the era of acoustic machines to get from an idea to an actual, working machine. It made me appreciate the many design variations of all the different manufacturers that were in competition for a piece of the market during the heyday of talking machines... One small change in the design of a tonearm, reproducer, motor or other component, requires rethinking everything else to make a workable product.
Anyway, I now get to play this violin again...