Diamond Disc Lathe
Posted: Sun Sep 01, 2019 6:59 pm
The supply of DD's for me to copy has been getting light lately so I've restarted work on a DD lathe. You may have seen my video from the Edison Historic Site where I examined all the remaining cutting heads and most of the lathes. This info combined with info online and from other enthusiasts has been great, having machining equipment helps too 
I've fixed up a DD motor, added dual springs and made my own connection from the feedscrew to the cutting head. It's currently setup for a 4M acoustic cutting head but that's just for testing, an electric cutter is also in the works. The limit loop has been a problem cutting discs and I had to gently bend it upwards. The stylus wouldn't cut vinyl blanks but did cut lacquers. The lacquers were however noisy so I'm not sure if it's an optimization issue or if the blunt-end sapphire rod only works properly with wax. Wax blanks aren't too hard to make but the initial shaving is quite laborious.
So if any of you have clean MP3's of DD's you're willing to share, hopefully I'll be making good cuts in the coming weeks....

I've fixed up a DD motor, added dual springs and made my own connection from the feedscrew to the cutting head. It's currently setup for a 4M acoustic cutting head but that's just for testing, an electric cutter is also in the works. The limit loop has been a problem cutting discs and I had to gently bend it upwards. The stylus wouldn't cut vinyl blanks but did cut lacquers. The lacquers were however noisy so I'm not sure if it's an optimization issue or if the blunt-end sapphire rod only works properly with wax. Wax blanks aren't too hard to make but the initial shaving is quite laborious.
So if any of you have clean MP3's of DD's you're willing to share, hopefully I'll be making good cuts in the coming weeks....