Exhibition rubber flange DIY
Posted: Tue Jun 08, 2021 2:18 am
Hello All,
The Exhibition reproducer is probably the most common soundbox found on pre-1920’s gramophones. It was copied extensively and appears under a whole array of brand names.
The biggest problem I find with the Exhibition is the rubber flange that connects it to the tonearm. In most cases, I find time has petrified it into a hard, brittle and miss-shaped mess. This causes air leaks at the most crucial point and also inhibits the soundboxes flexibility. The result is, terrible reproduction.
I know there are several sources for replacement flanges and I have used several of these only to find then unsatisfactory. They might look good but in my mind the rubber used is still too hard.
I recently had to replace this flange on a Victor Exhibition. I had run out of replacements so I decided to have a go at making my own. I found a local source for custom made washers. I ordered some in natural rubber, neoprene and nitrile. After a few experiments I decided to use neoprene on the outside and the softer nitrile on the inside which touches the back of the soundbox housing and creates an air-tight seal.
There is a significant improvement in reproduction and I can imagine it is how an Exhibition would have sounded when new. I used contact adhesive and next time would perhaps punch out the mounting holes after gluing the two parts together. You also get to reuse the original brass ring.
Here is the process in pictures.
The Exhibition reproducer is probably the most common soundbox found on pre-1920’s gramophones. It was copied extensively and appears under a whole array of brand names.
The biggest problem I find with the Exhibition is the rubber flange that connects it to the tonearm. In most cases, I find time has petrified it into a hard, brittle and miss-shaped mess. This causes air leaks at the most crucial point and also inhibits the soundboxes flexibility. The result is, terrible reproduction.
I know there are several sources for replacement flanges and I have used several of these only to find then unsatisfactory. They might look good but in my mind the rubber used is still too hard.
I recently had to replace this flange on a Victor Exhibition. I had run out of replacements so I decided to have a go at making my own. I found a local source for custom made washers. I ordered some in natural rubber, neoprene and nitrile. After a few experiments I decided to use neoprene on the outside and the softer nitrile on the inside which touches the back of the soundbox housing and creates an air-tight seal.
There is a significant improvement in reproduction and I can imagine it is how an Exhibition would have sounded when new. I used contact adhesive and next time would perhaps punch out the mounting holes after gluing the two parts together. You also get to reuse the original brass ring.
Here is the process in pictures.