Just for fun, I was just prepared to launch a new post on my latest experiments with the Exhibition soundbox, which I've lately resumed, and which are also going to be my Achilles' Heel or the pit where all my failures lay... An ad-hoc reply for that much serious attempt to imitate the EMG soundbox. My own trials are a joke aside these professional modifications...
Anyway, I'll describe for posterity the modifications I've done on my Exhibition used to emulate the EMGs, or at least trying to improve the sound. Watch the photos for details.
1)
The stiff metal balance springs are repositioned, using them as pressing bars, with ball bearings placed in their cupped ends, relocated so they press against the needlebar fulcrum plate (see photos). Thick rubber washers cut from gasket tubing serve as actual springs to maintain the pressure, against the screws heads. The pressure can be adjusted, with the screws pressing on the rubber washers, and also with the position of the balls on the plate, so they can be placed on the center line, just on top of the knife edges, or slightly misplaced out of the axis so they damp the needlebar vibration.
2)
A handmade aluminium diaphragm, cut from a food container. Central dome, crests and valleys shaped using a handy tool with a ball point, pressing against a soft towel. This in the photos is my fourth version, where the outer flat crown has been 'spun' by hand, in the radial direction on both sides, using the ballpoint tool.
3)
Modified air chamber and relaxed diaphragm edge pressure; the screws at the back of the soundbox maintain the minimum pressure on the gaskets so there are no air leaks, but the pressure on the diaphragm edge is minimum. This also enhances the air chamber behind the diaphragm. I use rubber pieces squeezed between the back and the front ring so I can press the screws against them in these intermediate positions. They are 2.5-3 turns unscrewed from the full-down position.
4)
A handmade tracking alignment corrector, formed with a 158º - Ø18mm copper elbow (half-cut from a standard 135º elbow) painted in black and attached to the Exhibition rubber flange neck. This provides a much better tracking alignment with the grooves for the gooseneck tonearm.
And what?
The sound is enhanced, certainly, loude and deeper than that of a mica or glass diaphragm, but I don't like it very much. I cannot get rid of a certain 'ringing' resonance which, in my opinion, spoils the tone. I always compare my experiments with the same machine (a hornless tabletop Model III HMV Gramophone, euro version of the Victrola VI) using a HMV no 5A soundbox, which in this small horn gives a full clear round tone, with treble and some bass, and no ringing tones of any kind. I believe this is impossible to imitate with such a small thing as the Exhibition. This is kind of my tenth or twelfth experiment, and still I don't like the tone.
Herein you have some photos illustrating the modifications and the tools used, and a couple videos; one is a 1930 spanish electrical recorgding from the zarzuela 'La VIejecita', and the other is acoustic recording of De Lucia singing O Sole Mio. The videos can be seen in my YT channel. Watch
https://youtu.be/TlCAUwEAqsg and
https://www.youtube.com/watch?v=QUYpoNPkvJk